Dust liquid separator

In numerous industrial applications, the reliable cleaning of gaseous media is of central importance - especially when these media are not only gaseous, but also moist or contaminated with liquid and solid impurities. As a specialist in innovative system technology, THIELMANN ENERGIETECHNIK GmbH offers advanced dust-liquid separators that are precisely designed to meet the requirements of a wide range of fluid media.

Our systems are used whenever gases such as natural gas, biogas, hydrogen, process gas, LNG, nitrogen or air are used in critical processes - for example in the chemical and petrochemical industries, in polymer plants, in natural gas extraction, in the food industry, in shipbuilding, in maritime applications or in special industrial applications. Wherever gases are transported, stored or processed, accompanying substances such as liquid aerosols, oil mist, solid particles or condensates are produced that need to be removed in order to protect systems, keep processes efficient and minimize downtimes.

Our dust liquid separators are designed to reliably eliminate these contaminants from the gas flow - even under demanding operating conditions. The combination of mechanical separation principles, cyclonic effects, coalescence filters and specially developed droplet separators ensures extremely high separation performance with minimal pressure loss.

As a partner with many years of experience and sound technical expertise, THIELMANN ENERGIETECHNIK GmbH stands for reliability, process safety and sustainable efficiency. Our dust liquid separators make a decisive contribution to plant safety, the prevention of corrosion and compliance with quality standards - wherever clean, dry and particle-free gases are required.

1. chemical and petrochemical industry
In this highly sensitive industry, dust liquid separators play a central role in keeping process gases clean. They protect downstream units such as reactors, compressors and pipelines from contamination by solid particles, aerosols and oil mist. The targeted use of our separators increases process stability and at the same time significantly reduces the risk of corrosion and catalyst poisoning - for example in gas treatment or in recovery processes.

2. oil and gas industry
During the extraction, treatment and processing of crude oil and natural gas, gases often have to be freed from liquid components and suspended solids. Our dust liquid separators ensure that process gases such as raw gas or processed natural gas are reliably freed from condensates, kerosenes, sand and oil droplets - both in upstream and downstream processing. This increases the service life of the systems and prevents disruptions in the gas flow.

3. power plants
In gas-fired power stations and other energy plants, our separation systems help to remove water droplets, corrosion products and particles from the air or gas supply. This protects turbines, heat exchangers and boilers from deposits and enables energy-efficient operation. In gas turbine power plants in particular, they ensure the purity of the fuel gas and support trouble-free energy conversion.

4. food and beverage industry
Dust liquid separators are used here in particular in CO₂ recovery, in nitrogen applications or in compressed air-based processes. They ensure hygienically clean process gases by reliably separating liquid droplets, oil mist or particles - a decisive factor for food safety and compliance with strict quality standards.

5. marine and shipping industry
Compact and robust separation solutions are in demand at sea. Our dust liquid separators safeguard the supply systems for air and technical gases on ships by removing seawater droplets, oil mist and soot particles from the supply air or gas lines. This protects engines, compressors and sensitive system components from premature wear - even under harsh environmental conditions.

6. metal and steel industry
In harsh production environments such as rolling mills or electroplating lines, our dust liquid separators are essential for removing aerosols, oil vapors and metallic particles from the process air or technical gases. This not only protects systems, but also improves occupational safety and environmental protection.

THIELMANN ENERGIETECHNIK GmbH - Your partner for clean process gases

Dust-liquid separators are indispensable in many key sectors of industry. Wherever gaseous media are contaminated with liquid or solid impurities, our systems make a decisive contribution to ensuring the operational safety, efficiency and longevity of industrial plants. As an experienced system provider, THIELMANN ENERGIETECHNIK GmbH offers individually designed separation solutions for a wide range of media, operating conditions and industry-specific requirements.

Chemical, petrochemical & polymer plants

In chemical and petrochemical processes, the purity of the gases used is of central importance. Contamination from oil mist, liquid droplets or fine particles can lead to catalyst poisoning, corrosion or system malfunctions. Our dust liquid separators reliably remove these harmful components from the process gas - for example in gas treatment stages, in reactor feeds or during condensate separation. Our separation systems also ensure trouble-free and controlled production processes in polymer production, where complex process gases are often used.

Natural gas extraction and gas infrastructure

During the extraction and processing of natural gas, large quantities of raw gas are transported, which can be contaminated with water, kerosenes, solids or oil droplets. Our dust liquid separators are designed to efficiently remove these substances from the gas flow before it is fed into compressor stations, pipelines or storage facilities. This not only protects sensitive plant technology, but also downstream processing operations.

Food industry

In the food processing industry, hygiene and product safety are paramount. In many cases, technical gases such as CO₂, nitrogen or compressed air must be completely free of oil, water or particles. Our separation solutions are used wherever the purity of the gas has a direct impact on product quality - be it during cooling, packaging, mixing or transportation. THIELMANN dust liquid separators meet the highest standards and can be optimally integrated into existing hygiene concepts.

Shipbuilding and maritime applications

In maritime environments, gases must be treated reliably even under extreme conditions. Whether on ocean-going vessels, offshore platforms or in port facilities - our dust liquid separators ensure clean compressed air and gas systems, remove moisture, oil mist or sea salt particles from supply air flows and thus protect motors, compressors, sensors and pneumatic systems from malfunctions. Compact, corrosion-resistant and easy to maintain - our systems are specially designed to meet the requirements of the shipping industry.

Industrial applications & process industry

Technical gases are used in almost all areas of the process industry - from plant engineering to energy supply and surface technology - and their quality is crucial for the process flow. Our dust liquid separators prevent solids and liquids from entering sensitive plant components and help to minimize downtimes and improve process control. Even in special applications where standard solutions reach their limits, we develop customized separation solutions that are precisely matched to the operating parameters and media properties.

THIELMANN ENERGIETECHNIK GmbH stands for technical precision, international standard safety and uncompromising quality. Our dust liquid separators are more than just standard components - they are individually developed key elements for the safety and efficiency of your system, can be used worldwide and are consistently designed to meet your requirements.

When designing dust liquid separators, the technical framework conditions are just as important as the process-related function. This is because different regulations, operating requirements and customer standards apply in international projects and large industrial plants - in terms of safety, pressure and temperature conditions as well as materials and documentation. THIELMANN ENERGIETECHNIK GmbH offers comprehensive solution expertise and experience in the customer-specific design and manufacture of separator systems for demanding operating conditions.

International regulations and standards

Our dust liquid separators are designed exactly in accordance with the applicable regulations - worldwide. Whether EN 13445 for pressurized components in Europe, ASME (with or without U-stamp) for the international market, SVTI for Switzerland, PD5500 for the UK or AS1210 for Australia: we know the specific requirements and implement them precisely - technically, in terms of documentation and testing.

Customer-specific approvals and standards

In addition to normative specifications, we also meet the individual requirements of leading industrial companies. For example, our separation systems have been successfully tested and approved according to the specifications of BASF, OGE, Gascade, Sasol, INGL, ERI, Dolphin Energy, Saudi Aramco, Gasco, MAN, Jenbacher, MAPNA, Siemens, DONG and many other global customers. These projects often require specific material tests, special approvals or additional documentation - services that we provide routinely and with the utmost care.

Extreme operating conditions - pressure, temperature and medium

Our separators are designed for extreme loads. The design for operating pressures of up to 300 bar and temperatures of up to 250 °C is just as much a part of our range of services as the design for low-temperature applications down to -50 °C - for example in gas liquefaction or in arctic areas of application. Safe use in acid gases (NACE-compliant) is also part of our expertise: Through the targeted use of corrosion-resistant materials and suitable sealing and coating concepts, we guarantee reliable long-term operation - even under highly corrosive conditions.

Flexibility in connection technology

Another advantage of our systems: the nozzle arrangement is fully customized. This means that our separators can be easily integrated into existing systems - regardless of whether horizontal or vertical installation positions, special connections or specific flange arrangements are involved. Taking installation space, maintenance accessibility and adjacent components into account is standard practice for us.

THIELMANN ENERGIETECHNIK GmbH stands for technical precision, material diversity and international standard safety. Our dust liquid separators combine intelligent design with well thought-out material selection - for reliable results in all industries and under all conditions.

The choice of the right material is a decisive factor for the performance and durability of dust liquid separators - especially when they are used under extreme conditions such as high pressure, corrosive media or large temperature fluctuations. As an experienced specialist for reliable separation systems, THIELMANN ENERGIETECHNIK GmbH offers a wide range of materials - precisely matched to the medium, operating conditions and individual customer requirements.

Standard materials - proven solutions for versatile applications

Carbon steels and stainless steels are the first choice for many industrial applications. They offer a good balance of mechanical strength, corrosion resistance and cost-effectiveness. Our separators can be made entirely from one of these materials or - depending on requirements - from a combination of carbon and stainless steel components. In this way, components that are exposed to particularly high stresses caused by the medium, temperature or abrasion can be specifically adapted.

These materials enable the long-term, safe operation of our dust liquid separators even under extreme conditions - for example with acidic gases, low-temperature processes or in areas with aggressive media such as in chemical, offshore or refinery technology.

Material selection as part of the customer-specific design

THIELMANN ENERGIETECHNIK GmbH does not see material selection as a standardized decision, but as an integral part of a holistic engineering process. Based on a precise analysis of your requirements, we design the optimum material concept - taking into account

• Medium and operating conditions
  
• Corrosion and temperature requirements
  
• Normative specifications (e.g. NACE, PED, ASME)
  
• Economic efficiency and availability
  
• Manufacturability and weldability
  
  

Whether it's a one-off production or a series component - we provide you with tailor-made solutions with maximum operational reliability, manufactured from exactly the right material for your application.