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Cyclone separator
High-performance cyclone separator, type VZA/VMZA single-cyclone / multi-cyclone
Performance features
Cyclone separator
- Efficient dust and liquid filtration for coarse particles
- Use of a cyclone separator as a pre-separator
- Single-stage, maintenance-free separator with cyclone technology
- Large dust and liquid collection chamber
E-5060 Single & Multicyclone Separator / Type VZA VMZA
Cyclone separator Features:
- Customized design for other regulations (ASME, EN 13445, SVTI, AS1210, PD5500 etc.)
- Customer-specific approvals
- Customer-specific tests
- Sour gas (NACE) for cyclone separators
- High-performance cyclone separators for low temperatures down to -50 °C
- Design pressure up to 300 bar
- Customized nozzle arrangement
Cyclone separator General:
Ahigh-performance cyclone separator VZA or VMZA is used to clean gas from dry and liquid contaminants. The design is a welded steel construction in a vertical design as a cyclone separator.
Function of our cyclone separators
The single-stagehigh-performance cyclone separator uses the centrifugal principle to filter solid and liquid particles from the gas flow in the cyclone separator.
With an appropriate ejection system, the particle separator operates maintenance-free. The gas flows through the inlet nozzle into the filter housing and is rotated radially in the cyclone separator by an axial cyclone or multi-cyclone.
Coarse particles are thrown against the container wall by the centrifugal separator and slide into the lower dust and liquid collection chamber of the cyclone separator. The separation efficiency increases as the specific density of the dirt particles increases and the flow velocity increases.
The pressure loss of the cyclone separator increases accordingly as the flow velocity increases. A centered immersion tube with paddle wheels transports the cleaned gas into the gas outlet. Shielding of the collection chamber prevents the separated particles from being whirled up and entrained in the cyclone separator.
Our separators with cyclone technology are ideal for process gas filtration and can be used as solids separators in industrial plants as cyclone separators
With an appropriate ejection system, the particle separator operates maintenance-free. The gas flows through the inlet nozzle into the filter housing and is rotated radially in the cyclone separator by an axial cyclone or multi-cyclone.
Coarse particles are thrown against the container wall by the centrifugal separator and slide into the lower dust and liquid collection chamber of the cyclone separator. The separation efficiency increases as the specific density of the dirt particles increases and the flow velocity increases.
The pressure loss of the cyclone separator increases accordingly as the flow velocity increases. A centered immersion tube with paddle wheels transports the cleaned gas into the gas outlet. Shielding of the collection chamber prevents the separated particles from being whirled up and entrained in the cyclone separator.
Our separators with cyclone technology are ideal for process gas filtration and can be used as solids separators in industrial plants as cyclone separators
E-5060 Single & Multicyclone Separator / Type VZA VMZA
Quality of our cyclone separators
- DIN EN ISO 9001 certified cyclone separators
- Our separators with cyclone technology according to standard design are tested in accordance with AD 2000 regulations and CE-certified in accordance with the Pressure Equipment Directive EC/PED 2014/68/EU. Testing is carried out by approved experts (TÜV, Lloyd's Register, etc.).
- Test and material certificates are issued by the experts in accordance with the design specification
Accessories for our cyclone separators
- Differential pressure measurement
- Level indicator
- Discharge systems
- Sump heating
Your contact persons
Distribution / Sales
Cyclone separator for maximum purity of gaseous media
Reliable particle separation of solid and liquid contaminants from gaseous media is essential in numerous industrial applications. Cyclone separators are used in particular where moist gases such as natural gas, biogas, hydrogen, process gas, LNG gas, nitrogen or air need to be cleaned efficiently. Due to their special design as separators with cyclone technology, they generate a rotating flow that separates particles and liquid droplets bycentrifugal force before the purified gas is processed further.
Used in the chemical, petrochemical and polymer industries as well as in cyclone separators for natural gas extraction, these high-performance cyclone separators offer a proven solution for the removal of oil mist, condensates and solid particles. They are also indispensable in food production, shipbuilding and special maritime and industrial applications. The robust design and low-maintenance operation ensure reliable function even under demanding process conditions for cyclone separators.
Thanks to their high separation efficiency , cyclone separators and cyclone separators help to improve system availability and extend the service life of downstream components using cyclone separators. They prevent corrosion, deposits and performance losses in pipelines, heat exchangers and compressors. This makes them an economical and efficient solution for companies that rely on high gas purity - whether in process gas filtration or industrial gas treatment with cyclone separators.
Used in the chemical, petrochemical and polymer industries as well as in cyclone separators for natural gas extraction, these high-performance cyclone separators offer a proven solution for the removal of oil mist, condensates and solid particles. They are also indispensable in food production, shipbuilding and special maritime and industrial applications. The robust design and low-maintenance operation ensure reliable function even under demanding process conditions for cyclone separators.
Thanks to their high separation efficiency , cyclone separators and cyclone separators help to improve system availability and extend the service life of downstream components using cyclone separators. They prevent corrosion, deposits and performance losses in pipelines, heat exchangers and compressors. This makes them an economical and efficient solution for companies that rely on high gas purity - whether in process gas filtration or industrial gas treatment with cyclone separators.
Cyclone separator for a wide range of high-pressure applications
Cyclone separators are used in a wide range of applications in the process gas filtration and preheating of natural gas and other technical gases, particularly in the high-pressure range. They are an essential component in the gas industry, as they reliably separate gases from solid and liquid particles, thus ensuring their quality and purity. The robust design of these high-performance cyclone separators makes them ideal for use in demanding environments such as those found in petrochemical plants, refineries and power stations. Here, cyclone separators contribute to the safe and efficient treatment of natural gas before it is further processed or used.
In addition, separators with cyclone technology are also used in industrial processes where technological gases need to be filtered. Whether at high pressures, low temperatures or aggressive media - these grease separators offer reliable performance and flexibility. Their maintenance-free design and adaptability to specific requirements make them the first choice for companies looking foran efficient and durable solution for gas filtration in the high-pressure range.
In addition, separators with cyclone technology are also used in industrial processes where technological gases need to be filtered. Whether at high pressures, low temperatures or aggressive media - these grease separators offer reliable performance and flexibility. Their maintenance-free design and adaptability to specific requirements make them the first choice for companies looking foran efficient and durable solution for gas filtration in the high-pressure range.
Cyclone separators for various industrial sectors
Cycloneseparators are used in a variety of industries where efficient particle separation of solids, liquids and aerosols from gaseous media is required. In the chemical, petrochemical and polymer industriesin particular, cyclone separators with cyclone technology play a decisive role in removing impurities from process gases and ensuring the operational safety of plants.
Another important field of application is natural gas extraction, where cyclone separators help to reliably remove condensates, oil mist and particles from the gas flow. These high-performance cyclone separators help to protect downstream components such as compressors and heat exchangers andincrease the efficiency of cyclone separator gas treatment .
Cyclone filters are also used in the food industry , for example to clean process air or to separate unwanted particles from production gases. Their high separation efficiency also makes them a proven solution for shipbuilding and maritime applications, where they ensure reliable gas purification under demanding conditions.
Cyclone separators are alsoindispensable in numerous industrial and special applications .In the process industry , they ensure consistent gas quality and contribute to the efficiency and longevity of production plants. Centrifugal separators and mass force separators offer a reliable solution for improving process gas filtration. Their versatile adaptability makes them an economical solution for a wide range of industries with the highest demands on gas purity.
Another important field of application is natural gas extraction, where cyclone separators help to reliably remove condensates, oil mist and particles from the gas flow. These high-performance cyclone separators help to protect downstream components such as compressors and heat exchangers andincrease the efficiency of cyclone separator gas treatment .
Cyclone filters are also used in the food industry , for example to clean process air or to separate unwanted particles from production gases. Their high separation efficiency also makes them a proven solution for shipbuilding and maritime applications, where they ensure reliable gas purification under demanding conditions.
Cyclone separators are alsoindispensable in numerous industrial and special applications .In the process industry , they ensure consistent gas quality and contribute to the efficiency and longevity of production plants. Centrifugal separators and mass force separators offer a reliable solution for improving process gas filtration. Their versatile adaptability makes them an economical solution for a wide range of industries with the highest demands on gas purity.
Cyclone separator for demanding conditions
Cyclone separators must meet the specific requirements of a wide range of industries. Depending on the area of application and process conditions, customized solutions with cyclone separators are required that comply with both international and national regulations. These include ASME (with or without U-stamp) for the international market, EN 13445 for Europe, SVTI for Switzerland, AS1210 for Australia and PD5500 for the UK.
In addition to compliance with these standards, cyclone separators can be subjected to specific tests and approvals by renowned companies and institutions. These include BASF, OGE, Gascade, Sasol, INGL, ERI, Dolphin, Saudi Aramco, Gasco, MAN, Jenbacher, MAPNA, Siemens and DONG.
Technically, the separators aredesigned for a wide range of operating conditions . They aresuitable for use in sour gas applications in accordance with NACE standards and are designed for low temperatures down to -50 °C as well as for high temperatures up to 250 °C. With a maximum operating pressure of up to 300 bar, they offer a reliable solution for demanding processes.
In addition, cyclone separators can be equipped with a customized nozzle arrangement to enable optimal integration into existing plants and piping systems. This flexibility ensures a customized solution with cyclone separators for a wide range of industrial requirements.
In addition to compliance with these standards, cyclone separators can be subjected to specific tests and approvals by renowned companies and institutions. These include BASF, OGE, Gascade, Sasol, INGL, ERI, Dolphin, Saudi Aramco, Gasco, MAN, Jenbacher, MAPNA, Siemens and DONG.
Technically, the separators aredesigned for a wide range of operating conditions . They aresuitable for use in sour gas applications in accordance with NACE standards and are designed for low temperatures down to -50 °C as well as for high temperatures up to 250 °C. With a maximum operating pressure of up to 300 bar, they offer a reliable solution for demanding processes.
In addition, cyclone separators can be equipped with a customized nozzle arrangement to enable optimal integration into existing plants and piping systems. This flexibility ensures a customized solution with cyclone separators for a wide range of industrial requirements.
Materials of our cyclone separators
Choosing the right material is crucial for the performance and longevity of cyclone separators. Depending on the area of application and process conditions, various materials are available that are tailored to the specific requirements.
Cyclone separators can be made of carbon steel, stainless steel or a combination of both materials. Carbon steel offers high mechanical strength and is particularly suitable for applications with moderate environmental conditions , while stainless steel has excellent corrosion resistance and is ideal for aggressive media or humid process gases in cyclone separators.
This wide variety of materials meansthat cyclone separators can be optimally adapted to individual operating conditions, providing a reliable and durable solution for a wide range of applications.
Cyclone separators can be made of carbon steel, stainless steel or a combination of both materials. Carbon steel offers high mechanical strength and is particularly suitable for applications with moderate environmental conditions , while stainless steel has excellent corrosion resistance and is ideal for aggressive media or humid process gases in cyclone separators.
This wide variety of materials meansthat cyclone separators can be optimally adapted to individual operating conditions, providing a reliable and durable solution for a wide range of applications.
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Cyclone separator
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